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Grilling, Smoking & Pizza — by David Bell

Real fire. Real food. Arizona-tested tips, temps, and recipes from a builder who actually cooks.

Gas, charcoal, pellet, offset, and wood-fired pizza — every method, every temp, every wood, every common mistake. Written by David Bell, President of the Southwest Hardscapes Association, owner of a Lynx, a Yoder, a Weber kettle, and a Forno Bravo Toscana, and the guy your friends call when their brisket stalls at 165°F.

The honest version: No affiliate links. No 'best grill of 2026' clickbait. Just what I cook on, how I cook on it, and what I've learned from building 200+ outdoor kitchens across the Valley. If you want to argue gas vs charcoal, I cook on both — and so should you.
Arizona backyard outdoor kitchen at golden hour with built-in gas grill, wood-fired pizza oven dome, charcoal kamado, and pellet smoker on a flagstone patio
David's actual rotation: gas weeknights, kettle for steaks, pellet for Sunday brisket, wood-fired for Friday pizza night.
01

Why we built this section

I've been cooking outside in Arizona for two decades and building outdoor kitchens for fifteen. The amount of bad grilling advice on the internet — pellet grill bros selling you the wrong wood, gas snobs telling you charcoal is dirty, charcoal snobs telling you gas is for cowards — got old years ago. This is the section I wish existed when I started: real fire, real temps, real wood, real recipes, real safety. Written by me (David Bell), not a freelance copywriter who's never lit a chimney. If you cook outside and you live in Arizona, you're in the right place.

02

Gas grill mastery (weeknight hero)

  • Preheat 10–15 minutes on full high, lid closed. The grates need to be 500°F+ before food touches them or you get gray steaks and stuck burgers.
  • Two-zone fire always: one side full high, one side off or low. Sear on the hot side, finish on the cool side. This is the single biggest weeknight upgrade you'll ever make.
  • Reverse-sear thick steaks: cool side at 225–275°F until internal hits 115°F, then 60–90 sec per side ripping hot. Better crust, edge-to-edge pink.
  • Infrared sear burner: use it for the last 60 seconds only. Step away for 90 and dinner is shoe leather.
  • Never close the lid on a flare-up. Move the food to the cool side, let the fat burn off, brush the grates, return the food. Closing the lid traps grease vapor and you'll get carbon flavor on everything.
  • Replace the regulator and hose every 5 years — they're $25 and they fail before the grill does. UV cracks the rubber.
  • Clean the burner ports monthly with a stiff wire brush — clogged ports cause uneven flame and the 'one side cooks hotter' complaint.
03

Charcoal & kamado (live fire flavor)

  • Lump charcoal over briquettes for high heat. Briquettes for long, steady, low-and-slow cooks (snake or minion method in a kettle).
  • Chimney starter — never lighter fluid. 20 min from match to coals-ready. Lighter fluid leaves a chemical signature on the first 3 cooks no matter how long you 'burn it off.'
  • Two-zone in a kettle: bank coals to one half. Reverse-sear works identically to a gas grill but the flavor jump is real.
  • Snake method for ribs in a 22" kettle: 2 briquettes wide, 2 stacked, in a C-shape around the perimeter, with wood chunks every 6". Light one end with 8 lit coals. Holds 250°F for 6 hours hands-off.
  • Kamado (Big Green Egg, Kamado Joe, Primo): close the dome and choke the bottom vent slowly — these things are oxygen-starved engines and overshooting 350°F means you're cooking at 500°F+ in 4 minutes.
  • Never close all vents to 'save coals' — you starve the fire of oxygen and create creosote that coats the next cook. Let it burn out cleanly.
  • Ash cleanup matters: a clogged bottom vent on a kettle or kamado kills airflow and you'll fight the fire all night.
04

Pellet smokers (Sunday hero)

  • Hardwood pellets only — Lumber Jack, Knotty Wood, Bear Mountain. Skip 'competition blends' that are mostly alder filler. The bag should list one or two woods, not five.
  • First 4 hours at the lowest temp the unit will hold (super-smoke, 165–180°F) — this is when the smoke ring forms. Then bump to 225°F.
  • Add a 12" smoke tube on the grates for the first 3 hours when you want a real smoke punch — about $20 from Amazon, doubles the smoke output.
  • Don't open the lid. Every peek = 15 minutes of recovery time. Use the meat probe ports.
  • Bark develops uncovered. Wrap (pink butcher paper, never foil) only after the bark is set and dark mahogany — push it with a finger; if it smears, wait.
  • Pellet storage in Arizona: airtight bin, indoor or shaded garage. Monsoon humidity turns pellets to mush in 14 days and your auger will jam.
  • Burn pot cleanup every 3–4 cooks. Ash buildup is the #1 cause of 'won't ignite' and runaway hot fires.
  • Best Sunday cook for beginners: 3-2-1 St. Louis ribs. Best second cook: pork shoulder for tacos (pull off at 203°F, rest 1 hour, shred). Brisket comes after you've nailed both.
05

Offset stick burners (the hobby tier)

  • Real offsets are 1/4" thick steel minimum: Workhorse 1975, Mill Scale 94, Yoder Loaded Wichita, Lone Star Grillz 20". The $300 'offset' at Home Depot is a leaky toy that will cost you a brisket.
  • Pre-heat with a real fire — newspaper + kindling + 2 splits. Bring the cook chamber to 300°F before you ever put meat on.
  • Manage with the firebox door and the stack damper. The intake on the firebox is your throttle. Stack stays wide open 95% of cooks — you want clean draft.
  • Splits the size of a beer can. Add one every 30–45 minutes once you're up to temp. Pre-warm splits on top of the firebox so they ignite cleanly instead of smoldering.
  • Clean blue smoke or thin gray. White or yellow smoke = bad fire = bitter food. Open the firebox door and the intake until the smoke clears.
  • You will lose sleep. Set a 90-minute timer all night. Coffee thermos required.
  • Wood storage outdoors in Arizona: split wood seasons in 4–6 months in our dry climate (vs 12 in the Midwest), but cover the top of the stack — direct UV cracks the splits and they burn too fast.
06

Wood-fired pizza oven (Friday night ritual)

  • Cure slow: six small fires over six days. Skip it, get cracks. No refractory dome forgives a fast first burn.
  • Floor temp matters more than air temp. $35 IR thermometer. Neapolitan: 850–900°F floor. NY-style: 600–650°F. Roasting (whole chicken, vegetables, focaccia): 450–550°F after the fire has died down.
  • Fire on one side, pizza on the other. Rotate the pie every 20 seconds with a turning peel — the dome side cooks faster than the floor side.
  • Dough — my house recipe: 1000g flour (Caputo 00 for Neapolitan, King Arthur bread flour for NY), 650g cold water, 25g salt, 2g instant yeast. Mix, fold every 30 min × 4, ball, 24–48 hr cold proof. The fridge is the secret.
  • Stretch by hand, never a rolling pin (kills the bubbles). Light sauce, light cheese, light toppings — heavy toppings = soggy bottom in a hot oven.
  • Sauce: 1 can San Marzano DOP, crush by hand, pinch of salt. That's it. Cooked sauce burns at 900°F.
  • Cover when not in use. Arizona UV destroys door gaskets and chimney caps in 2 seasons uncovered.
  • Wood: kiln-dried oak or almond, sub-20% moisture. Avoid local mesquite for pizza — burns too hot and too acrid for short cooks.
07

David's signature recipes (the ones I'm asked for)

  • Reverse-sear ribeye (1.5" choice or prime, dry-brine 24 hr with kosher salt uncovered in the fridge, smoke at 225°F to 115°F internal, sear 60 sec/side at 700°F+, rest 5 min, cracked pepper at the end — not before).
  • Spatchcock chicken with mesquite (whole 4–5 lb bird, spine out, flatten, dry-brine 12 hr, mesquite chunk in the kettle, 375°F indirect skin-up, pull at 160°F breast / 175°F thigh, rest 10 min).
  • Sunday St. Louis ribs (trim, light yellow mustard binder, 50/50 kosher salt + 16 mesh black pepper rub, 225°F unwrapped 3 hr, wrap pink butcher paper + 1 tbsp butter + splash apple juice 2 hr, unwrap and glaze 30–45 min with thinned sauce until tacky).
  • 12-hour pork shoulder for tacos (8–10 lb bone-in butt, rubbed heavy with brown sugar + salt + pepper + chili powder + cumin + garlic, 225°F overnight to 203°F probe-tender, rest 1 hr, shred, crisp in a cast-iron with rendered fat, lime + cilantro + raw white onion + corn tortillas).
  • Smash burgers (80/20 chuck, 3 oz balls, ripping-hot griddle or cast-iron grate, smash with a stiff spatula and parchment, 90 sec one side, flip, American cheese, soft potato bun, mustard not ketchup — fight me).
  • Friday pizza Margherita (cold-proofed dough above, San Marzano crushed by hand, fresh mozzarella di bufala torn not sliced, 4 basil leaves, finishing olive oil after the bake, flaky salt).
  • Brisket (12–14 lb whole packer, trim fat cap to 1/4", salt-pepper-garlic rub, 225°F to 170°F internal, wrap pink butcher paper, continue to 203°F + probe-tender, rest in cambro or 150°F oven minimum 2 hours — 4 is better. Slice point against the grain, slice flat with the grain.) Don't try this one third.
08

Outdoor kitchen build tips (from the install side)

  • Insulated jacket on every built-in grill, no exceptions. Every spec sheet requires it for combustible enclosures. Half of Valley installs skip it. It's a fire hazard and it voids the warranty.
  • Run the gas line one size larger than you think you need. A 42" grill + side burner + pizza oven + fire pit on one 3/4" line is undersized — by the time the fire pit kicks on, the grill flame drops 30%.
  • GFCI outlet within 6 feet of the grill island. Pellet smokers, rotisseries, lights, blender. You will use it.
  • Vent hood ONLY if the kitchen is under a solid roof. Open pergola = no hood needed. Solid ramada with grill against the back wall = mandatory or smoke discoloration on the ceiling within 18 months.
  • Counter depth: 30" minimum behind a built-in grill for prep. 36" if you're going to use it. The 24" 'space-saver' Pinterest builds are a usability nightmare.
  • Pizza oven on its own pad — refractory ovens weigh 800–1200 lbs and the thermal expansion will crack tile or thin pavers if it's not isolated.
  • Lighting: warm 2700K under the hood and under the bar. Cool blue 4000K above a grill makes raw meat look gray and you'll overcook everything.
09

What I'd never recommend

  • Charcoal in a covered ramada with no airflow — carbon monoxide is real and silent. Open patio only.
  • Pellet smokers under a low pergola — sparks from the burn pot during ignition are rare but real. 8 ft vertical clearance minimum.
  • DIY gas line tied into the main. Licensed plumber + permit + leak test. Always.
  • Lighter fluid in a kamado — ruins the ceramic seasoning for the life of the unit.
  • Wood you found on a hike. Pesticides, sap, unknown species. Buy your wood from a wood supplier.
  • $300 'offset smokers' from a big-box store. Thin steel, leaky doors, you'll fight the fire all day and get bitter food. Save up.
FAQ

Common questions.

Honest answer: if you only buy one, buy a quality gas grill in the $1,800–$3,500 range — Lynx, Hestan, DCS, Bull, or Blaze Professional LUX. Stainless 304 (not 430), at least 25,000 BTU per main burner, and an infrared sear zone. Why? Because in 110°F summers you'll cook 4 nights a week if it's a 60-second startup, and zero nights if it's a 20-minute charcoal chimney. Charcoal, pellet, and offset smokers are the second grill — bought because you fell in love with the craft, not because you need them. If you have the budget and the patio space, my real-world rotation is: gas for weeknights, pellet for ribs and brisket Sundays, kettle charcoal for steaks, pizza oven for Friday nights. — David

Gas: speed and consistency. Best for weeknight chicken, burgers, vegetables, and reverse-sear steaks. Worst for low-and-slow (no real smoke). Charcoal (kettle or kamado): high-heat searing and live-fire flavor. Best for steaks, smash burgers, whole chickens, pizza on a kamado. Worst for 12-hour cooks unless it's a kamado with a heat deflector. Pellet smoker (Traeger, Yoder, Recteq, Weber Smokefire): hands-off low-and-slow. Best for ribs, pork shoulder, brisket, smoked chicken, anything in the 180–275°F range. Worst for true high-heat searing — most pellet grills cap around 500°F and the sear is mediocre. Offset stick burner (Workhorse, Mill Scale, Yoder Loaded Wichita): the actual best smoke flavor on the planet. Worst for sleep and time — it's a 12-hour fire-tending hobby, not a tool.

Every new grill needs to burn off manufacturing oils before the first cook or your food tastes like solvent. Gas: open the lid, light all burners on high, close the lid, run 20 minutes, then drop to medium for another 20. Charcoal/kamado: full chimney of lump, dampers open, let it run 500°F+ for 45 minutes. Pellet smoker: run the manufacturer's break-in cycle (usually 350°F for 45 minutes empty) — this also burns off pellet dust in the auger and burn pot. Offset: build a small fire in the firebox, let it climb to 350°F, hold for 2 hours, then wipe the cooking grates and interior with a paper towel soaked in flaxseed or grapeseed oil and run another hour at 400°F to set the polymerized seasoning. Skip this step and the first brisket tastes like a chemistry lab.

Three causes, in order of likelihood: (1) grates aren't hot enough — preheat 10–15 minutes on high, lid closed, until the grates read 500°F+ with an IR thermometer. (2) You flipped too early — meat releases itself when the Maillard crust forms; if it's sticking, give it another 30 seconds. (3) Grates aren't seasoned — after every cook, brush them clean while hot, then wipe with an oiled paper towel held in tongs. Never oil the food, oil the grate. Never spray PAM on a hot grill — the propellant flashes and the residue gums up the porcelain.

Steaks: reverse sear. 225°F indirect until internal hits 115°F (medium-rare target), then ripping-hot direct sear 60–90 sec per side, rest 5 min. Final internal 130–135°F. Chicken (whole, spatchcocked): 375°F indirect with skin up, until breast hits 160°F and thighs hit 175°F — about 60–75 minutes. Pull, rest 10 min, carryover takes breast to 165°F. Ribs (St. Louis spare): 225°F for 3 hours unwrapped, wrap in butcher paper with a tbsp of butter and a splash of apple juice for 2 hours, unwrap and sauce-glaze for 30–45 minutes. Brisket: 225–250°F until the bark sets (internal ~170°F), wrap in pink butcher paper, continue to 203°F internal and probe-tender — usually 1 to 1.5 hours per pound total. Rest in a 150°F holding oven (or empty cooler with towels) minimum 2 hours, ideally 4. The rest is not optional — it's where brisket becomes brisket.

Pellet grills get a bad rap for thin smoke — fixable. First 4 hours of any cook, run the lowest temp the unit will hold (usually 165–180°F 'super smoke' or 'smoke' setting) — this is where the smoke ring forms while the meat is still cold and absorbing nitric oxide. Then bump to 225°F for the cook. Use 100% hardwood pellets (Lumber Jack, Knotty Wood, Bear Mountain) — never the 'flavored' blends that are 70% alder filler. Add a smoke tube with pellets or wood chunks on the grates for the first 3 hours for an extra punch. For bark: don't wrap until the bark is fully set and dark mahogany (push it with your finger — if it smears, it's not ready). Wrap in pink butcher paper, never foil, or you steam the bark off.

Cure it slowly — first time. Six small fires over six days, each one bigger than the last (200°F, 300°F, 400°F, 500°F, 700°F, full-send). Skip the cure on a refractory dome and you'll get hairline cracks the first month. For cook night: light the fire 60–90 minutes before pizza, push to one side once the dome turns from black to white (that's the soot burning off — ~750°F floor temp). Floor temp matters more than air temp — buy a $35 IR thermometer and shoot the deck where the pizza will sit. Neapolitan: 850–900°F floor, 60–90 second cook. New York style: 650°F floor, longer cook. In summer, the dome can hit 1100°F outside in 110°F ambient — don't lean on it. In winter monsoon humidity, give the dome an extra 30 minutes to drive moisture out or your first pie steams instead of bakes. Cover the oven when not in use — Arizona UV and dust will eat the door gasket in two seasons.

For smoke: pecan and oak are the two universal answers — clean smoke, balanced, won't overpower. Hickory for pork, mesquite (sparingly!) for beef. Mesquite is the Arizona native and the cliché; it burns hot, fast, and acrid if you use more than a chunk or two — it will turn brisket bitter in 4 hours. Local mesquite from Pioneer Saw or Singh Farms is fine for short cooks (steaks, chicken). For pizza ovens: kiln-dried oak or almond from Cutting Edge Firewood, or local pecan from a Phoenix orchard. Never burn pine, eucalyptus, palm, oleander (toxic), citrus that's been treated, or anything you found on a hike — sap, resins, and pesticide residue ruin food and coat the chimney. Wood moisture matters: under 20% moisture, period. A $25 pin moisture meter ends every argument.

UV kills everything. A grill cover is non-negotiable — the heavy-duty marine-grade ones from Sunbrella ($120–$180) outlast every fitted cover that came with the grill. Stainless gets 'tea-staining' from chloride in our water and from sprinkler overspray — wipe down monthly with Bar Keepers Friend (not steel wool — it scratches the grain). Before monsoon season: pull the burners, check spider webs in the venturi tubes (they cause flashback fires — a real thing, not folklore), tighten gas connections with a soap-bubble test, and confirm the regulator vent is clear. After a haboob: blow out the firebox with compressed air before lighting. Pellet hoppers: bag-store pellets in sealed containers — Arizona humidity in monsoon turns pellets into sawdust mush in two weeks and clogs the auger.

Built-in gas grill: minimum 6" combustible clearance to the rear and sides if the manufacturer specifies it (most do), and at least 36" of vertical clearance to anything above (pergola roof, ramada underside). Insulated jacket required if the grill sits in a combustible enclosure — every Lynx, Hestan, Bull, and Blaze Pro spec sheet says this and roughly half of Valley installs ignore it. Pizza ovens: 10 ft from any structure for wood-fired, 6 ft for gas-fired, 3 ft clear radius around the deck. New gas line tied into the main needs a licensed plumber and a city gas permit — no exceptions, no DIY, no 'my buddy did it.' A gas leak fire in an outdoor kitchen is the fastest way to void your homeowner's policy. HOAs: most architectural review committees want a site plan showing the kitchen, gas line route, and any structure that's over 30" tall — file before you pour the slab, not after. — David

A 22" Weber Performer kettle (best $400 I ever spent, 11 years old, still going), a Yoder YS640S pellet smoker for Sunday cooks, a Lynx 42" built-in gas in the outdoor kitchen for weeknights, and a Forno Bravo Toscana wood-fired pizza oven my wife bought me when our second kid was born. I do not own an offset — I love them, but I don't have 12 hours every Saturday to tend a fire and neither do most of our clients. If a sales bro tries to tell you an offset is 'the only real BBQ,' he doesn't have kids. — David

Cold proof. Everything else is secondary. Mix 1000g Caputo 00, 650g cold water, 25g salt, 2g instant yeast. Knead until smooth, then fold every 30 minutes for 2 hours. Portion into 250g balls, coat lightly in olive oil, and refrigerate 24–48 hours. The cold ferment develops gluten structure and flavor you cannot get in a same-day dough. At bake time, let the ball warm on the counter for 90 minutes, then stretch by hand — never a rolling pin, which kills the gas bubbles that create leopard-spotting. A same-day dough in a 900°F oven blows open like a balloon and you get one giant air pocket and a cracker rim. — David

Yes, but manage expectations. On a gas grill: use a 3/4" thick baking steel or stone, preheat on all burners max for 45 minutes lid closed, then cook one pie at a time with the lid down. You'll get 600–650°F on the stone — good for New York style, not Neapolitan. On a pellet smoker: most max out at 500°F, so it's a 7–8 minute bake, not 90 seconds. Use a pizza stone, rotate every 2 minutes, and accept a crisper, drier crust. It's fine for Friday night with kids — just don't call it Neapolitan. The only way to get true 90-second leopard-spotted Neapolitan is 850°F+ floor temp in a dome oven. — David

Steaks: minimum 5 minutes for a 1" cut, 10 minutes for a 2" ribeye. The muscle fibers reabsorb juices; cut early and you lose 30% of the moisture to the board. Whole chicken: 10 minutes tented loosely in foil. The breast will carryover from 160°F to 165°F safely. Brisket: this is where brisket becomes brisket. Rest in a 150°F holding oven or an empty cooler lined with towels for minimum 2 hours, ideally 4. The collagen continues to relax, the moisture redistributes, and the slice holds together instead of falling apart. The #1 reason brisket is dry is not the cook — it's the person who sliced it at 203°F and served it immediately. — David

High-water vegetables (zucchini, peppers, onions, asparagus, corn) belong on the grill. Low-water dense vegetables (potatoes, carrots, beets) belong in the oven or wrapped in foil on the cool side — they'll never cook through over direct flame before the outside chars. For the high-water ones: cut thick. Zucchini in 1/2" planks, not 1/4" coins. Asparagus in bunches held with a grill basket. Toss with olive oil and salt right before grilling — salt early draws out water and you steam instead of char. Direct high heat, 3–4 minutes per side, pull while they still have some resistance. Mushrooms: dry sauté in a cast-iron skillet on the griddle first, then hit with butter and herbs — they soak up oil like sponges if you oil them raw. — David

They do different things. Cast iron holds more heat mass, so it sears harder and leaves deeper grill marks. Seasoned cast iron is also more non-stick than bare stainless. Downside: it rusts in Arizona's monsoon humidity if you don't oil it after every cook, and it's heavy. Stainless rod grates (7mm or 9mm) heat faster, are easier to clean, don't rust, and let more radiant heat through — better for vegetables and fish. My pick: stainless rods for a gas grill (easier maintenance, consistent weeknight cooking), cast iron for a charcoal grill or kamado (you're already managing fire, the sear quality is worth it). Never use chrome-plated grates — the plating flakes off in 18 months and you're eating chrome. — David

The stall is evaporative cooling — the surface moisture of the brisket is sweating off faster than the heat can push the internal temp up. It's not a malfunction; it's physics. You have three options: (1) Wait it out. It takes 2–4 hours, but the bark keeps developing and you get the best texture. This is what competition cooks do. (2) Wrap in pink butcher paper at 170°F — the paper breathes enough to preserve bark but stops the evaporative cooling. You'll shave 90 minutes off the stall. (3) Wrap in foil — fastest, but you steam the bark into a soft, pot-roast texture. I do butcher paper every time. The stall is also why you start brisket at midnight for a 4 PM dinner. If you're not tired, you started too late. — David

In a 90-second bake, there is no time for raw vegetables to cook or for wet ingredients to shed water. What works: torn fresh mozzarella (not shredded — shredded has anti-cake agents that gum up), paper-thin salami or pepperoni that cups and crisps, a few leaves of basil added after the bake, a drizzle of olive oil post-bake, and a pinch of flaky salt. What doesn't: raw mushrooms (never cook), pineapple (releases too much juice — soggy center), thick sausage crumbles (raw in the middle), more than 4 toppings total (the center steams instead of bakes), heavy tomato sauce (cooked sauce burns; raw crushed San Marzano is all you need), and ricotta dollops unless they're tiny and pre-drained. Less is more. A great Margherita beats a loaded garbage pie every time. — David

Three rules: dry, hot, and don't move it. (1) Dry the fish with paper towels until the surface is matte — moisture is the enemy of sear and the fish will stick to wet grates. (2) Oil the fish, not the grates. Brush fillets with a light coat of neutral oil or mayo (seriously — mayo is egg and oil, it creates a golden crust and doesn't taste like mayo after cooking). (3) Place it on screaming-hot grates and do not touch it for 4 minutes. If it releases easily when you try to lift a corner with a thin spatula, flip it. If it sticks, give it 60 more seconds — the protein sets and releases on its own. Use a fish spatula (thin, angled, flexible) and slide it parallel to the grates, not wedging underneath. For delicate fish, a cedar plank or a perforated grill pan is not cheating — it's smart. — David

Grilling is direct or indirect high heat (350°F–700°F+) for relatively short times — the goal is Maillard browning, caramelization, and char. Smoking is low indirect heat (180°F–275°F) for long times with wood smoke — the goal is collagen breakdown, smoke absorption, and bark formation. A kamado can do both brilliantly. A kettle with a two-zone setup can do both adequately. A pellet smoker can smoke perfectly and 'grill' poorly — most max at 500°F and the sear is weak. A gas grill grills perfectly and cannot smoke at all without a smoker box or pellet tube accessory. An offset stick burner is a smoker that can grill in a pinch over the firebox. My advice: pick the method you cook most often, buy the right tool for that, and add the second tool when you've outgrown the first. — David

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